Hydraulic System Overhauls & Rebuilds

From worn to new, we rebuild your hydraulic system from the ground up. Precision engineering, component replacement and testing to bring it back to spec.

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Hydraulic System Overhauls & Rebuilds

When hydraulic components begin to fail, a professional rebuild can often restore them to like-new condition for a fraction of the cost of replacement. At Taminda Hydraulics & Engineering, we offer complete hydraulic system overhauls for pumps, motors, valves and cylinders across Tamworth and the New England region.

A rebuild is a cost-effective solution when the repair cost is less than 60 to 70 percent of a new unit. It allows you to maintain system performance while reducing downtime and extending the life of your equipment.

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Hydraulic Products
Hydraulic Supplies, Servicing & Maintenance, and Metal Fabrication & Engineering.
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Hydraulic Repair
Taminda Hydraulics & Engineering is your one stop shop.
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Metal Fabrication & Engineering
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Check out the array of hydraulic and engineering jobs we have done in our workshop.
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Common Causes of Failure

Hydraulic components operate under intense pressure and must maintain precise tolerances. Over time, several factors can cause wear or failure:

  • Contamination: The most common cause of hydraulic failure is contamination. Dirt, water and metal particles in the fluid create abrasive wear on pumps, valves and seals. Poor filtration or skipped maintenance increases the risk of contamination and accelerates component wear.
  • Cavitation: Cavitation occurs when air bubbles form and collapse inside the fluid stream, damaging surfaces and reducing efficiency. It often results from restricted flow or low fluid levels.
  • Over-pressurisation: Operating at pressures above design limits can deform or crack internal parts. Pressure spikes often happen when relief valves are misadjusted or fail.

  • Excessive Heat: High temperatures break down hydraulic oil, reduce lubrication and cause seals to harden or leak. Poor cooling or incorrect fluid can make this worse.

Robust filtration and disciplined maintenance are essential to prevent these issues and extend the life of your hydraulic system.

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Our Overhaul Process

At Taminda Hydraulics & Engineering, we follow a structured and meticulous process to ensure every rebuilt hydraulic component meets strict quality standards. Each stage is carefully managed by experienced technicians to restore performance, reliability and service life.
1
Initial Assessment

Every overhaul begins with a detailed inspection to determine the cause of failure and assess whether rebuilding is the most practical and cost-effective solution. We check for signs of contamination, heat damage or mechanical stress that may have led to the breakdown. This assessment allows us to compare the cost of rebuilding with full replacement and recommend the option that provides the best long-term value.

2
Dismantling

Once approved for overhaul, the unit is completely stripped down. All components are carefully disassembled, cleaned and prepared for detailed inspection. During this stage, we remove old oil, sludge and debris that could hide wear or interfere with reassembly.

3
Inspection and Measurement

We carry out precise measurements on all internal parts using calibrated instruments. Critical dimensions, tolerances and surface finishes are checked to identify wear, scoring, cracks or deformation. Bearings, pistons, barrels, shafts and housing surfaces are examined to confirm whether they are within manufacturer specifications. Any part showing signs of fatigue or distortion is marked for repair or replacement.

4
Replacement of Consumables

All low-cost wear items are replaced as standard. This includes seals, springs, washers, shims, gaskets and O-rings. Replacing these consumables restores tight sealing, eliminates potential leaks and ensures smooth mechanical movement. Using high-quality replacement parts helps maintain reliability and prevents future breakdowns.

5
Repair or Remanufacture of Worn Parts

Where wear is significant, we repair or remanufacture components to bring them back to original condition. This may involve machining, honing, grinding or replacing parts such as pistons, gears, rotary barrels or shafts. By restoring these parts to original equipment specifications, we ensure the rebuilt unit performs to the same standard as a new component.

6
Reassembly

After all parts are inspected and repaired, the unit is reassembled by qualified hydraulic technicians following manufacturer procedures. We use precision torque settings to secure fasteners and install new seals and gaskets for a leak-free fit. The assembly area is kept clean to prevent contamination during final build.

7
Testing and Calibration

Once reassembled, the component undergoes thorough testing to verify performance. We check flow rates, pressure stability, noise levels and overall efficiency under simulated operating conditions. Calibration ensures the unit meets or exceeds original equipment specifications and performs safely under full load. No unit leaves our workshop until it has passed all quality checks.

The result is a fully restored component that delivers like-new performance, improved reliability and extended service life. With a professional overhaul from Taminda Hydraulics & Engineering, you can return your equipment to service with confidence, knowing it has been rebuilt to precise standards.

Testing and Quality Control

Modern hydraulic systems operate at very high pressures and often include integrated control systems. Each rebuilt unit is tested under controlled conditions to verify pressure capacity, flow rate, efficiency and noise level. Testing ensures compliance with safety standards and manufacturer specifications.

We record test results for each rebuild and provide documentation confirming the component has been inspected, repaired and calibrated to meet or exceed original perform

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Benefits of a Professional Rebuild

Choosing a professional overhaul from Taminda Hydraulics & Engineering delivers long-term value, reliable performance and measurable savings. Our rebuilds return your components to near-new condition, backed by precision workmanship and strict quality control.

Restored Efficiency

A professional rebuild restores performance to the level of a new unit. All worn and damaged parts are replaced or remanufactured, and clearances are returned to manufacturer specifications. This ensures the component delivers consistent power, smooth operation and stable pressure under all working conditions. Efficient performance reduces strain on the entire hydraulic system and improves overall equipment productivity.

Extended Equipment Life

By restoring key components and replacing consumables, a rebuild adds years of reliable service to your machinery. Critical parts such as pumps, valves, and cylinders operate more smoothly, reducing the risk of secondary damage or system-wide wear. This proactive approach extends the lifespan of both the rebuilt component and the equipment it supports.

Reduced Downtime

Scheduling a rebuild prevents unexpected failures that can bring operations to a halt. A planned overhaul is faster and more predictable than dealing with an unplanned breakdown. With careful planning and a structured process, we minimise downtime so your equipment returns to service quickly and continues to perform without interruption.

Cost Savings

Rebuilding is often the most economical choice, especially for large or specialised hydraulic components. A professional overhaul typically costs far less than purchasing a new unit while delivering similar performance. This makes rebuilding an effective way to manage maintenance budgets and control capital expenditure without compromising reliability.

Sustainable Solution

Rebuilding is an environmentally responsible option. By reusing core parts, housings and major assemblies, we reduce material waste and lower the energy required to manufacture new units. A professional overhaul helps you achieve sustainability goals while maintaining high operational standards.

Request an Assessment

If your hydraulic pump, motor, valve or cylinder is showing signs of wear or reduced performance, contact Taminda Hydraulics & Engineering for an expert assessment. Our technicians will inspect your component, provide a detailed report and advise whether a rebuild or replacement is the best option.Restore your hydraulic system’s performance and reliability with a professional overhaul from Taminda Hydraulics & Engineering.

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